2016 Ford Explorer Problems

Severe Issues

Shopping for a used 2016 Ford Explorer? This page highlights owner-reported complaint patterns and recall history so you can inspect the right systems before buying. Based on 2,394 real NHTSA owner complaints, with Structural Problems the most reported area.

201527 years2017

Before you buy

This 2016 Ford Explorer has 2,394 NHTSA complaints — top issue: Structural Problems.

A model-year pattern isn't the car in front of you. Check this exact VIN for accidents, open recalls, odometer rollback, and salvage titles.

NMVTIS official data Instant results No signup for the preview

Free preview · Full report from $12.95.

2,394
Complaints
37
Crashes
14
Fires
56
Injuries
Fatalities
14
Recalls

2016 Ford Explorer Fuel Economy

✓ EPA Official Data

EPA-rated fuel economy across 7 2016 Ford Explorer trim configurations. The median figure is shown; range reflects all available trims.

17
MPG City
1619 range
24
MPG Hwy
2227 range
20
MPG Combined
1822 range
452
g CO₂/mile
Regular Gasoline
⚠️Costs $4,250 more than avg vehicle over 5 years

Source: EPA FuelEconomy.gov. Figures reflect EPA lab testing; real-world results vary by driving style, load, and conditions. 7 trims analysed.

2016 Ford Explorer Safety Ratings

NHTSA 5-Star Program2 variants tested — showing 2016 Ford Explorer 4 DR SUV AWD

Official crash test results from the NHTSA 5-Star Safety Ratings program. Stars reflect government-conducted tests; higher is safer.

Overall

5/5

17.4% rollover risk

Frontal Crash

5/5

Side Crash

5/5

Rollover

4/5

17.4% probability

Stability Control: StandardForward Collision Warning: OptionalLane Departure Warning: Optional

Source: NHTSA 5-Star Safety Ratings. Ratings are based on government crash tests and may not reflect all trim levels.

Quick Answer

Based on NHTSA complaint data, the 2016 Ford Explorer has 2,394 owner complaints, 37 crash-related complaints, and 14 recall campaigns on record. The most frequently reported component is Structural Problems. NHTSA reliability signal: Severe Issues.

2016 Ford Explorer — key reliability facts
Make
Ford
Model
Explorer
Model year
2016
NHTSA owner complaints
2,394
Crash-related complaints
37
Safety recall campaigns
14
Top reported component
Structural Problems
Reliability signal
Severe Issues
EPA MPG combined
20
EPA MPG city / highway
17 / 24
Fuel type
Regular Gasoline
NHTSA overall safety rating
5/5 stars
NHTSA frontal crash rating
5/5 stars
NHTSA side crash rating
5/5 stars
NHTSA rollover rating
4/5 stars
Electronic stability control
Standard

Common problems

Most common 2016 Ford Explorer problems

Top owner-reported complaint areas and where they often appear.

#1
560
complaints

Structural Problems

Crash-related:4
Fires:1
Injuries:6
#2
524
complaints

Steering Defects

Crash-related:10
Injuries:7
#3
490
complaints

Engine Problems

Crash-related:3
Fires:3
Injuries:13

Complaint patterns center on Structural Problems, Steering Defects, Engine Problems. Use these as a pre-purchase inspection guide, then verify recall and damage history on the specific VIN.

Buyer verdict

Should you buy a used 2016 Ford Explorer?

The 2016 Ford Explorer shows higher complaint activity for its model-year profile, so buyers should inspect known problem areas carefully before purchase.

Use the model-year trend to shortlist candidates, then confirm the exact vehicle condition with service records, recall status, and a VIN history report.

Pre-purchase

What to check before buying a used 2016 Ford Explorer

Inspection Focus

  • Inspect the vehicle for structural issues, such as body integrity or frame concerns.
  • Verify all open recalls at nhtsa.gov/recalls.
  • Request service records for steering and engine components.
  • Have a mechanic inspect the steering system and engine before purchase.

Before You Close the Deal

  • Inspect the vehicle for structural issues, such as body integrity or frame concerns.
  • Verify all open recalls at nhtsa.gov/recalls.
  • Request service records for steering and engine components.
  • Have a mechanic inspect the steering system and engine before purchase.

Check the exact car

Shortlist with model-year data. Decide with the exact VIN.

Before buying a used 2016 Ford Explorer, run a VIN history report to verify accidents, title brands, odometer records, theft checks, and open recalls for the exact vehicle.

AI verdict

What the complaint data suggests

Editorial interpretation of NHTSA public complaint data. Source: nhtsa.gov. Complaints are owner-submitted and do not confirm a defect. Methodology

Based on NHTSA data for the 2016 Ford Explorer, complaints are concentrated in structural problems, steering defects, and engine issues. The vehicle has 14 recalls and 37 crash-related complaints, though the confidence level is low due to the limited single-year analysis.

Key Findings
  • Structural problems account for the highest number of complaints at 560.
  • Steering defects are the second most reported issue with 524 complaints.
  • Engine problems follow closely with 490 complaints.
Top Concerns
  • Structural Problems: 560 complaints reported.
  • Steering Defects: 524 complaints reported.
  • Engine Problems: 490 complaints reported.
Data note: NHTSA complaints are consumer-submitted and do not confirm a manufacturing defect. The analysis covers only one model year (2016), limiting generalizability. Complaint counts may reflect reporting bias rather than actual failure rates.

Full breakdown

All 2016 Ford Explorer complaints by category

Every owner-reported complaint category filed with NHTSA for the 2016 Ford Explorer. Use this as a pre-purchase inspection checklist.

ComponentComplaintsCrashesFiresAvg MileageVolume
Structural Problems56041
Steering Defects52410
Engine Problems49033
Uncategorized Issues41492
Transmission / Drivetrain21064
Electrical Faults12116
Fuel/Propulsion System10311
Airbag Malfunctions9861
Unintended Acceleration761
Suspension Failures718
Wheel Issues492
Seat Belt Issues40
Visibility36
Seat-Related Issues321
Visibility/Wiper29
Brake System183
Electronic Stability Control (Esc)181
Tire Issues15
Forward Collision Avoidance: AEB811
Fuel System8
Lane Departure71
Gasoline7
Headlight/Taillight Failures6
Back Over Prevention5
Door Lock Issues4
Equipment3
Traction Control System2
Parking-Brake Issues1
Air1
Other1
Equipment Adaptive/Mobility1

Source: NHTSA Complaints Database. Complaint counts may exceed total complaints because one report can span multiple categories.

In their words

Real owner complaints

Read what owners actually reported to NHTSA for the 2016 Ford Explorer. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.

Showing 400 most recent complaints of 2,394 total. View all on NHTSA

Engine ProblemsApr 27, 2026

Coolant leak in the cylinder head grooves that builds up on the seal and leaking into cylinders. Causing coolant loss, white smoke and engine overheating. This issue has left me stranded on the interstate and in danger with potential engine fires. These incidents have exposed mys…

Airbag MalfunctionsApr 23, 2026

I have an airbag light on as well as the 2nd row inflatable seatbelt has stopped working. I took it into the dealership and they said it was generating codes B141B and B141C. Ford issued a Customer satisfaction program 21B11 specifically to fix this problem in 2022 but it expir…

Engine ProblemsApr 18, 2026

Smoke coming from engine bay area. Vehicle in limp mode. Mechanic says piston broke a hole in engine wall.

Structural ProblemsApr 17, 2026

The contact owns a 2016 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 25V347000 (Structure) and 24V031000 (Structure); however, the parts to do the recall repairs were not yet available. The local dealer was contacted, but the vehicle was not repai…

Structural ProblemsApr 15, 2026

The contact owns a 2016 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V347000 (Structure). The contact stated that while driving at an undisclosed speed, the driver’s side exterior A-pillar trim was flapping in the wind. …

Structural ProblemsApr 15, 2026

The contact owns a 2016 Ford Explorer. While driving at an undisclosed speed, the A-pillar and B-pillar trim pieces became loosened and nearly detached from the vehicle. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (STRUCTURE), and 25V347000 (STRUCTURE)…

Uncategorized IssuesApr 14, 2026

When it rain outside, my passenger side floor has a puddle of rainwater. This happened at least 4 times over the life of my vehicle.

Uncategorized IssuesApr 14, 2026

I am writing to formally request your assistance regarding an unresolved recall part issue affecting my 2016 Ford Explorer (VIN# [XXX] ). On [XXX], while driving on [XXX] , the exterior A pillar trim on the front windshield unexpectedly detached, creating a significant safety haz…

Structural ProblemsApr 14, 2026

The contact owns a 2016 Ford Explorer. The contact received notification of NHTSA Campaign Number: 25V347000 (Structure); however, the part to do the recall repair was not yet available. The local dealer was contacted, but the vehicle was not repaired. The contact stated that the…

Uncategorized IssuesApr 11, 2026

This is the 3rd time I've notified NHTSA about this concern. The remedy for this "safety recall" is still unavaiable. This recall is for the 'B Pillar' appliques; however, as I mentioned in my previous concerns/complaints to NHTSA the 'A Pillar' applique on the driver's side of…

Transmission / DrivetrainApr 7, 2026

Transmission was rebuilt by Asheville Ford three years ago we’d only put 40,000 miles on it and now it needs a new transmission. We did bring it to another Ford and they had to reseal the casing saying the original sealant wasn’t done right

Structural ProblemsApr 7, 2026

The contact owns a 2016 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V347000 (Structure); however, parts to do the recall repairs were not yet available. The manufacturer was not contacted about the unrepaired recall rep…

Structural ProblemsApr 3, 2026

The contact owns a 2016 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 24V031000 (STRUCTURE) and 25V347000 (STRUCTURE); however, the parts to do the recall repairs were not yet available. The contact stated that while driving at 60 MPH, there was an …

Electrical FaultsApr 2, 2026

Vehicle equipped with operational red and blue emergency lights prohibited by law, facilitates criminal activity such as impersonation of a police officer, civil regulatory laws regarding excess auxiliary lights, etc. Seller has actual knowledge and can be liable under color of l…

Electrical FaultsApr 2, 2026

Vehicle equipped with red and blue emergency lights, excessive auxiliary lights prohibited by law, facilitates color of law violations, poses a risk to general public regarding harassment, impersonation of police officer, seller has actual knowledge, strictly liable upon a purcha…

VisibilityApr 2, 2026

The contact owns a 2016 Ford Explorer. The contact stated that while the vehicle was parked, the rear glass unexpectedly shattered. There was no impact on the windshield to cause it to shatter. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer …

Structural ProblemsApr 2, 2026

The contact owns a 2016 Ford Explorer. The contact stated that while driving at an undisclosed speed, the B-pillar trim on the driver’s side door started to detach. The contact received notification of NHTSA Campaign Numbers: 24V031000 (Structure) and 25V347000 (Structure); howev…

Structural ProblemsApr 2, 2026

While driving in the freeway a loud noise came from the outside of the car, I was concerned but no way to pull over safely, the noise was getting louder and thats when I was the pillar of driver side swinging all over the windshield, I was able to lower the window and grab it. I …

Structural ProblemsApr 1, 2026

Ford has issued two recalls on my vehicle that have not been remedied in a timely manner. The A pillar recall on my 2016 Ford Explorer was issued on November 19, 2024. That replacement part has not been made available more than 16 months after the initial recall. The B pillar …

Structural ProblemsApr 1, 2026

The contact owns a 2016 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V031000 (Structure); however, the part to do the recall repair was not yet available. The local dealer was contacted, but the vehicle was not repaired. The contact stated that the…

Page 1 of 20

Source: NHTSA Complaints Database. Real owner reports for the 2016 Ford Explorer.

Safety recalls

2016 Ford Explorer recalls

14 campaigns

NHTSA recall campaigns for the 2016 Ford Explorer. 14 recall campaigns are on record for this model year. Recalls are free to fix at authorized dealers, but completion status must be verified on the exact VIN.

Safety recall

SUSPENSION:REAR

#19V435000SUSPENSION:REAROct 6, 2019
Safety recall

WHEELS:HUB

#17E048000WHEELS:HUB28/08/2017
Safety recall

SEATS:FRONT ASSEMBLY:RECLINER

#16V475000SEATS:FRONT ASSEMBLY:RECLINER28/06/2016
Safety recall

SEATS

#17V767000SEATS29/11/2017
Safety recall

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

#15V605000FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING28/09/2015
Safety recall

ENGINE AND ENGINE COOLING:ENGINE

#16V183000ENGINE AND ENGINE COOLING:ENGINE31/03/2016
Safety recall

PARKING BRAKE

#15V464000PARKING BRAKE24/07/2015
Safety recall

STRUCTURE:BODY

#21V316000STRUCTURE:BODYMay 5, 2021
Safety recall

POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

#20V692000POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFTOct 11, 2020
Safety recall

SUSPENSION:REAR

#21V537000SUSPENSION:REAR15/07/2021
Safety recall

SUSPENSION:REAR

#20V675000SUSPENSION:REARDec 3, 2021
Safety recall

STRUCTURE:BODY:ROOF AND PILLARS

#24V031000STRUCTURE:BODY:ROOF AND PILLARS19/01/2024
Safety recall

STRUCTURE:BODY

#25V347000STRUCTURE:BODY23/05/2025
Safety recall

EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

#25V685000EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATEROct 10, 2025

Across model years

Compare Ford Explorer model years

Compare complaint and recall volume across years to see whether 2016 lands in a lower-risk or higher-risk part of the model timeline.

Research more

Keep researching before you buy

Compare brands and categories, then check the exact car's history by VIN.

Questions

2016 Ford Explorer buying FAQ

Buyer-focused answers based on real NHTSA complaint and recall data for this model year.

Is the 2016 Ford Explorer reliable?

Severe Issues. NHTSA currently shows 2,394 owner complaints, 37 crash-related complaints, and 14 recall campaigns for this model year. The 2016 Ford Explorer shows higher complaint activity for its model-year profile, so buyers should inspect known problem areas carefully before purchase. Treat this as a model-year signal, then verify the exact vehicle's condition and history before purchase.

What are the most common problems with the 2016 Ford Explorer?

#1: Structural Problems (560 complaints). #2: Steering Defects (524 complaints). #3: Engine Problems (490 complaints)

At what mileage do problems start on the 2016 Ford Explorer?

Mileage data is not available or insufficient for this model year.

How safe is the 2016 Ford Explorer?

Complaint data is not the same as crash-test scoring, but it does highlight possible risk patterns. For the 2016 Ford Explorer, NHTSA complaints include 37 crash-related reports and 14 fire reports out of 2,394 total complaints. 56 injury reports are also on file. For controlled crash-test ratings, check nhtsa.gov/ratings.

Does the 2016 Ford Explorer have any recalls?

Yes. 14 NHTSA recall campaigns affect the 2016 Ford Explorer. A major recall area is SUSPENSION:REAR. 14 recall campaigns are on record for this model year. Always verify open recalls by VIN because completion status varies by vehicle.

Should I buy a 2016 Ford Explorer?

The 2016 Ford Explorer shows higher complaint activity for its model-year profile, so buyers should inspect known problem areas carefully before purchase. Use the model-year trend to shortlist candidates, then confirm the exact vehicle condition with service records, recall status, and a VIN history report. Pay extra attention to Structural Problems during inspection. Before committing, run a VIN history report to verify accidents, title brands, odometer records, and recall completion for the exact car.

Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinSpector AI.

Wider context: See the full Ford Explorer reliability report with year-by-year comparison.

Owner Reliability Rating

Rate the 2016 Ford Explorer based on your ownership experience.

Add your rating:

Ratings are based on owner experience and are separate from NHTSA data shown above.

Before you buy

Check the exact vehicle history before you buy

Model-year complaints and recalls reveal patterns. A VIN report confirms whether the exact car has accident history, title brands, mileage issues, or open recalls.