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Vehicle Stats/Volvo/C40 Reliability
NHTSA Official DataUpdated Aug 2026Methodology

Volvo C40 Reliability by YearBest & worst years, problems & recalls — NHTSA data

Good reliability signalOur verdict from 23 complaints and 4 recalls on NHTSA record

Comparing used Volvo C40 options? We analyzed 3 model years (2022–2024) using real NHTSA complaint and recall data so you can spot stronger years, avoid riskier ones, and know what to inspect before buying.

23
Total Complaints
NHTSA filed
4
Safety Recalls
federal campaigns
2
Crash-Related
crash complaints
1
Fire-Related
fire complaints
2
Injuries Reported
across all years
3
Years Analyzed
2022–2024

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Model-year trends show patterns — they can't tell you whether this car was crashed, flooded, or rolled back. A VIN check can.

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Quick Answer

Based on NHTSA complaint data, the Volvo C40 has 23 owner complaints and 4 safety recalls across model years 2022–2024. The most reported issue area is ELECTRICAL SYSTEM.

Volvo C40 — key reliability facts
Make
Volvo
Model
C40
Model years analyzed
2022–2024 (3 years)
Total NHTSA complaints
23
Safety recall campaigns
4
Crash-related complaints
2
Fire-related complaints
1
Worst model year (by complaints)
2023 (23 complaints)
Top reported issue area
ELECTRICAL SYSTEM
Reliability signal
Good
Source: NHTSA (National Highway Traffic Safety Administration) · Data last refreshed Aug 15, 2026
This C40 has 4 open recall campaigns on record. Check whether yours is affected.Check my VIN free →

Crash test ratings

NHTSA NCAP crash test ratings

New Car Assessment Program

NCAP crash tests measure how well a vehicle protects occupants in controlled frontal crash, side crash, and rollover scenarios. Stars are awarded per category (5 = safest). These laboratory results are independent of owner complaints and are performed by NHTSA engineers on new production vehicles.

NCAP crash test ratings for this model are not yet loaded or this vehicle was not tested in the years analyzed. NHTSA tests a subset of new vehicles each year. Check nhtsa.gov/ratings directly for the latest results.

What the complaint data suggests

Good
Editorial interpretation of NHTSA public complaint data. Source: nhtsa.gov. Complaints are owner-submitted and do not confirm a defect. Methodology

Data engine & NHTSA methodology by Eduard Batog, Co-founder & Data Engineer. How we calculate this.

The VOLVO C40 has 23 NHTSA complaints and 4 recalls on record. 2 complaints involve crash-related incidents. This data reflects owner-reported issues submitted to the National Highway Traffic Safety Administration.

Key findings
  • 23 total complaints filed with NHTSA
  • 4 federal recall campaigns
  • 2 crash-related complaints on record
Top concerns
  • Review NHTSA complaint history for the most-reported components
  • Check recall completion status at nhtsa.gov/recalls
  • Verify service records for frequently complained components
Worst years

Consult the by-year breakdown to identify model years with elevated complaint rates.

Best years

Consult the by-year breakdown to identify model years with fewer reported issues.

What to check before buying used
  • Run a VIN check on the specific vehicle you are considering
  • Verify all open recalls are completed at nhtsa.gov/recalls
  • Request service records for the most-reported complaint components
  • Have a certified mechanic inspect the vehicle before purchase
Data note: NHTSA complaints are consumer-submitted and do not confirm a manufacturing defect Complaint volume is influenced by sales volume — popular models naturally accumulate more complaints

Problems by model year (best vs. worst)

2023
23

Source: NHTSA public complaints database. Updated: Aug 2026

Safety recalls

NHTSA safety recalls

4 recalls found

Safety recalls are mandatory repair campaigns ordered by NHTSA when a vehicle defect poses an unreasonable risk to safety. Manufacturers are required to fix recalled vehicles free of charge. Always verify open recalls before buying a used car.

Safety recall

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

#24V938000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
Safety recall

SERVICE BRAKES, HYDRAULIC

#23V012000SERVICE BRAKES, HYDRAULIC
Safety recall

ELECTRICAL SYSTEM

#23V188000ELECTRICAL SYSTEM
Safety recall

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

#24V938000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Source: NHTSA Recalls Database. Data covers model years 2022–2024. Always run a VIN-specific check below for the most up-to-date open recall status.

Common problems

What goes wrong most often

The vehicle systems owners complain about most, ranked from all 23 NHTSA complaints — these are the areas to inspect first on a used car.

01
ELECTRICAL SYSTEM6 complaints
02
STEERING4 complaints
03
UNKNOWN OR OTHER4 complaints
04
SERVICE BRAKES4 complaints
05
STRUCTURE3 complaints
06
BACK OVER PREVENTION3 complaints
07
POWER TRAIN3 complaints
08
VISIBILITY/WIPER2 complaints

Owner complaints

NHTSA complaint reports

23 total

These are consumer-submitted safety complaints filed directly with NHTSA. Each complaint describes a real owner's experience. Complaints flagged as crash-related or fire-related are highlighted.

STEERINGMay 2026

Persistent steering wheel vibration at highway speeds (60-80 mph), present from the first drive within two hours of taking delivery of this Certified Pre-Owned vehicle on April 14, 2026 at 21,075 miles. No warning lamps or messages. The vibration is constant at highway speed, not intermittent, causing driver fatigue and distraction during sustained highway driving. This is a known defect documented in Volvo Technical Journal TJ 36752.3.0, classified under function group 4661 (drive shaft). Kline Volvo of Maplewood, MN confirmed the vibration and performed the TJ-prescribed repairs: tire balancing, tire replacement, and driver's airbag module replacement containing an oscillation damper. Volvo's own TJ notes this repair only "lessens" the vibration. The vibration improved but in my assessment has not been fully resolved. A second Volvo dealer's service manager independently acknowledged the issue and consulted Volvo's regional service representative, who confirmed no further fix is currently available beyond the TJ repair. I have escalated to Volvo executive leadership in writing and am awaiting response. The vehicle is available for inspection.

ELECTRICAL SYSTEM,UNKNOWN OR OTHER,ENGINEFeb 2026

Car was parked at my house. After a heavy heavy rain, I saw 1/2" standing water on the passenger side floorboards. The cowl drainage had been blocked, and I was told water had found it's way into the cabin. It's an EV, so this is a serious issue. My climate control was inoperative, the tire pressure sensors also affected. And not sure what other systems may have been damaged. This had never happened before, and my repair estimate is $5,000.00. It is unfathomable that a car of this level (and price) could have a design that would allow this situation. Thank you for your attention.

ELECTRICAL SYSTEM,AIR BAGS,SERVICE BRAKESJan 2026

I purchased a used 2023 Volvo C40 that was represented as Certified Pre-Owned. Shortly after purchase, the vehicle developed persistent grinding noises during braking, vibration, and mechanical noises that occur even after normal driving. The vehicle has been returned to the selling Volvo dealer multiple times for diagnosis and repair. Dealer service records state that brake rust was “cleaned” and that the issue was resolved; however, the grinding noise persisted immediately upon pickup. Multiple dealership employees acknowledged hearing the noise. The dealer drove the vehicle over 140 miles attempting to replicate the issue, but no permanent repair was made. I later observed significant corrosion and deterioration on brake and suspension-related components. In addition, the vehicle produces a loud thumping noise from the air conditioning system, which was documented via video and heard by dealership management, but the dealer stated they could not replicate the issue. Despite repeated service visits, the braking noise and mechanical concerns remain unresolved. I am concerned these conditions may affect braking performance, vehicle stability, and overall vehicle safety.

STEERING,SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEMAug 2025

The contact owns a 2023 Volvo C40 BEV. The contact stated that while coming to a stop, the contact depressed the brake pedal and the vehicle lunge forward. The contact also stated that the steering wheel became inoperable with several unknown warning lights were illuminated. The contact stated that while driving to and arriving at the residence, the contact was unable to shut off the vehicle. The contact attempted to turn off the vehicle with the key fob and instrument panel, but the vehicle failed to shut off. The vehicle was towed to the dealer but was not diagnosed or repaired. The dealer was able to shut off the vehicle. The manufacturer was made aware of the failure. The failure mileage was approximately 11,100.

STRUCTUREAug 2025

I was at a traffic light today and my rear passenger window just completely spider webbed, while my daughter was in the back seat. I had to pull over and clean as much glass from the window to prevent falling on her and causing any additional damage. There were no other vehicles or pedestrians around. The only thing I can think of is that it was temperature related from being in the sun for a few hours and then having the AC on for about 5 minutes. I have researched on different volvo forums and threads and see other owners having similar issues. [XXX] [XXX] Thermal stress and expansion: When exposed to high temperatures, the glass expands, and if this expansion is uneven (perhaps due to varying thicknesses or materials), it creates thermal stress, potentially weakening the glass. When I reported the incident to the dealership they denied any other complaints or recalls instantly put the blame on an external impact without even inspecting the vehicle. There has been no official inspection by any party. The soonest the dealer will see it is on 8/12/25 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

VISIBILITY/WIPERAug 2025

Re. R10320 Volvo sent a recall notice regarding the rearview camera being unavailable when vehicle is placed in reverse. This is an issue that affects me/my car almost daily. The notice is dated June 27, 2025 and was told an Over The Air update would be available. I do not live nearby a Volvo dealer so rely on the ability to update the software remotely. However the OTA option is not recognized by my vehicle. When I called Volvo they told me there is no date by which the OTA update will be available and advised me to visit a dealer. Please encourage Volvo to make this important update available via OTA. Thank you.

Read 14 more owner reports
BACK OVER PREVENTIONJul 2025

After having our car repaired per NHTSA recall 25V-282 we are still having issues with malfunctions of the backup camera system including warning messages that the camera is unavailable during attempts to drive in reverse.

BACK OVER PREVENTIONJan 2025

Cameras stopped working and getting message “camera temporarily not available”. But does not appear to be temporary. Lots of discussion of this issue on message boards but nothing from Volvo.

BACK OVER PREVENTIONJan 2025

There are frequent errors with the infotainment. Often times, when backing up—the screen will say “back up camera not available.” Recently, I experienced a problem where the blinkers were not working until I reset the software on the car.

VEHICLE SPEED CONTROL,VISIBILITY/WIPER,LANE DEPARTURENov 2024

Three issues: 1) in One Pedal Drive mode car when fully stopped on level ground and in Drive (at traffic signal) will accelerate rapidly without any driver contact with accelerator pedal. This happens once to several times a month. In the first incident the car entered the intersection before I stopped the car with the brake pedal. In another incident the car did this when a pedestrian was in the crosswalk. If I had not intervened the car may have hit the pedestrian. 2) the lane keep assist function will steer the car TOWARD large vehicles in adjacent lanes. This happens most often on curved sections of highways with large slab sided vehicles such as passenger buses and semi trailers. Collision avoidance requires driver intervention to steer the car away from the adjacent vehicle. 3) the rear view camera display in the vehicle center screen has stability issues. The display either does not start upon placing car in Reverse or lags or crashes during reverse movement.

CrashFUEL/PROPULSION SYSTEMJun 2024

I (and I think many other people) have had accidents in which a Volvo C40 while in One Pedal Driving mode (OPD) lurched forward after having come to a stop from braking. I have had two such accidents. The first time, which occurred on or about 11/10/23 occcurred when I pulled into a neighbor's driveway and stopped behind her car. I was intending to turn around. The Volvo C40, after I had brought it to a stop with the brake, suddenly lurched forward causing major damage to the C40 and my neighbor's car. Her car was pushed into her garage door causing damage to the front, as well as the back, and to her garage door. Fortunately, there were no injuries to a person. This was reported to State Farm Insurance at the time and they paid the damages and for the repair of my car, except for the $1000 deductible. Claim # is 75-58Z4-06F The second accident occurred on Wednesday, June 26, 2024. I was again in One Pedal Drive in the C40. I pulled up behind a parked car and stopped using the brake. As in November of 2023, the C40 suddenly lurched forward hitting the parked car and causing damage to its rear end. There was a driver sitting in the parked car and he might have suffered mild whiplash. This was reported to State Farm, Claim # 75-69X3-29K. I know that this has occurred to other drivers of the C40 car. See for example XC40 Forum under "Unintended Accelaration after Braking" and "Unintended Accelaration Crash"

POWER TRAINApr 2024

Under acceleration, there is a knocking/loud rattling sound from both front axles and constant velocity joints. I am a former master technician and this is clearly a serious issue with these axles as they cannot tolerate the huge torque output from the electric motor. This is also a mechanical safety issue as if this issue is not rectified by Volvo, the axles could disintegrate leading to loss of control.

Crash 1 InjuryELECTRICAL SYSTEM,SERVICE BRAKES,FORWARD COLLISION AVOIDANCEMar 2024

I am writing to bring to your attention a potentially catastrophic accident involving our leased C40 vehicle that happened on [XXX], 3:30pm. (ID [XXX] ) On the above mentioned date, my husband, [XXX] , was parking the C40 in a school parking lot to pick up our grandchild. He experienced an alarming episode of unintended acceleration. Despite his efforts to control the vehicle, the car lurched out of the parking space and rapidly accelerated, veered onto a snowy embankment, ran over a metal post, and stopped only after it rammed into a minivan parked in the school pick-up zone with enough force to push the minivan up on the curb. Regrettably, this accident resulted in injuries to the individual in the minivan who waiting to pick up her preschoolers and required emergency medical attention after the accident. She is presently pursuing legal action against our insurance company for both personal injury and vehicle damage. This accident could have caused far worse injuries since preschoolers were being picked up at this time in the area where the accident occurred. Our C 40 was in one-pedal mode, and during the accident, none of the alarms activated nor did the front emergency braking system work, and the airbag did not deploy even though the car was probably traveling at speeds greater than 10-15 miles/hour upon impact. Disturbingly, upon further investigation, we have uncovered numerous reports indicating similar incidents of unintended acceleration associated with the C40 series. This raises serious concerns about the safety and reliability of this vehicle, not only for us but for all individuals operating or coming into contact with these vehicles. Our insurance company determined that our car was completely totaled, since the EV battery was destroyed by running over the metal post. The driver of the car suffered a concussion and is still suffering from post concussion syndrome 2 months after the accident. She is unable to drive. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

1 InjuryUNKNOWN OR OTHERJan 2024

Rear hatch opens and closed unexpectantly. Closure has hit family members in the head and ear.

STEERING,LANE DEPARTURENov 2023

The vehicle started exhibiting steering and acceleration issues on the highway that mimicked high winds. Despite my efforts to keep it in its lane, the car would not respond to my slight adjustments for split seconds, causing a cat and mouse game of projecting it’s next move. The vehicle seemed to be accelerating in a way that made it feel as if is moving diagonally. The steering becomes stiff and unresponsive then releases, like two magnets separating, making only minor incremental changes. This caused the vehicle to swerve around the lane, merely veering into the lanes of a semi truck and several other vehicles. The lane keep assist did not respond or aid as it seemed caused by this very system. Once I reduced speeds to 20-30 MPH from 55-70 MPH, the steering began to make a metal-on-metal grinding noise which the steering turned. Having experienced this, I tested the forward collision very slowly- if it were not for my actions, the vehicle would have hit an object at 10 MPH.

ELECTRICAL SYSTEM,UNKNOWN OR OTHERSep 2023

There is a software issue in this car which causes the following: 1) Rear backup camera completely turns off multiple times DURING backing up 2) A fault which presents as a "propulsion" failure, which causes the car to stop unexpectedly, start jerking, and then limits top speed to 20 mph. I've taken the car into the dealership for evaluation and was told "there's a software issue, we don't know what date that will be released" Overall, Volvo software is incredibly feeble with multiple errors and slow performance. However, this is my first experience with a software issue that caused the car to malfunction while driving.

ELECTRICAL SYSTEM,SERVICE BRAKES,FORWARD COLLISION AVOIDANCEJun 2023

After ota software update, the vehicles braking systems (abs, traction control) and driver assistance systems(lane assistance, adaptive cruise control, one pedal driving mode) no longer functioned normally. The vehicle displayed warning information that read “stop safely, brake failure”; on the instrument cluster. This put my family and others at risk by changing the cars behavior by no longer operating in a one pedal mode and disabling common safety features like abs, traction control as well as the more advanced collision avoidance systems. If I had attempted to operate the pilot assistance it could have easily turned into an incident. The car is now at the dealership, and it sounds like a recent ota “failed to sequence properly” which might have damaged the hardware, or possibly just the software needs to be reflashed, but the technician made it sound commonplace from the last update. The vehicle is not available for inspection it is being remedied at the dealership.

STEERING,SUSPENSION,POWER TRAINJun 2023

Vehicle shakes at highway speed (62-75mph) and under heavy acceleration (highway on ramp) since 1st day of owning vehicle. Steering wheel vibrate and rear mirror shakes and is unusable. Took to dealer on 3rd day of owning car and they balanced tires and performed alignment with no improvement. Dealer stated it is a problem known to Volvo with no corrective action and they were instructed by Volvo to not fix anything.

STRUCTUREMay 2023

The contact owns a 2023 Volvo C40. The contact spilled an unknown liquid inside the trunk and leaked onto the minor and major control units. The contact took the vehicle to the local dealer, where it was diagnosed with needing the upper and lower control units to be replaced. The vehicle was not repaired. The manufacturer had been informed of the failure. The failure mileage was 1,304.

TIRESMar 2023

PIRELLI Scorpion Zero AllSeason Elect 255/40 R20. Rear passenger tire developed a bulge in the sidewall due to manufacturer defect that led to a blowout while driving at highway speeds. Tire was less than two months old (as was the vehicle) with just over 2,000 miles on it. Never had any curb rash, never caught a corner of a pothole, or any other damage. In doing some research perusing Volvo-related forums such as SwedeSpeed, this specific problem seems to be a recurring issue with Pirelli Scorpion tires on C40s and XC40s -- and according to consumers, Volvo has done nothing to rectify this dangerous issue involving the fitting of their vehicles with faulty Pirelli tires despite being notified of the problems and potential risks. My rear passenger rim was damaged and I incurred a $410 expense for the tire replacement as it was not warrantied by either Volvo or Pirelli. When the TPMS went off, I was on a large bridge over the Ohio River, in the left lane of a four lane highway. It was difficult safely navigating through rush hour traffic as cars were swerving to get away from me. I had to drive approximately a mile and a half on a flat tire to the exit where a tire specialty business was located. The problem I noted above was identified and confirmed by a knowledgeable employee at Tire Discounters (Newport, KY) where I brought my vehicle. They could not order the replacement tire due to a national backorder, however they reached out to the closest Volvo dealership (Volvo Cincinnati East) and was able to obtain a tire from them that was delivered the following day. I have a photo of the damaged tire with bulge visible right next to the sidewall blowout.

Showing 20 of 23 total NHTSA complaints. Source: NHTSA Complaints Database

Check the exact car

Before you buy, check the exact Volvo C40

These pages show model-year patterns across 3 years. Enter a VIN to verify the exact vehicle's accident history, title brands, odometer records, and open recall status before purchase.

The basics

How to read this data

Complaints, recalls, investigations — here’s what each number actually tells you about a used Volvo C40, in plain English.

01

What is an NHTSA Complaint?

An NHTSA safety complaint is a report filed directly by a vehicle owner or driver describing a safety-related issue. Anyone can submit a complaint at NHTSA.gov. The number of complaints is a signal of how common a problem is — but complaints per model-year matter more than raw totals, since popular vehicles naturally receive more reports. The Volvo C40 has 23 complaints on record across 3 model years.

02

What is a Safety Recall?

A safety recall is a mandatory campaign issued by NHTSA when a vehicle component poses an unreasonable risk to safety or does not comply with federal motor vehicle safety standards. Unlike complaints (which are owner-reported), recalls are formally investigated and confirmed by regulators. Manufacturers must fix recalled vehicles free of charge. The Volvo C40 has 4 recall campaigns in the NHTSA database.

03

What Are Crash Complaints?

Crash complaints are NHTSA filings where the owner indicates a crash occurred as part of the incident. 2 of the Volvo C40's 23 complaints involved a crash. This metric is particularly important because it indicates how often defects resulted in actual collisions — a key safety signal beyond general reliability.

04

How Is the Reliability Verdict Calculated?

The reliability verdict (Good) is generated by analyzing the vehicle's total complaints, recall history, crash complaint ratio, fire complaint ratio, and top component failures relative to class averages. This verdict gives buyers a quick interpretation before they review year-level details and VIN-level history. It should be treated as one decision input, not a substitute for a VIN-specific report.

05

Why Do Newer Years Have Fewer Complaints?

Newer model years appear to have fewer complaints because there has been less time for owners to file them. Complaints accumulate over years of ownership. A 2020 model year vehicle will typically show fewer complaints than a 2015 model year even if it is less reliable — simply because fewer owners have had time to report issues. Focus on complaints per year of market presence when comparing across model years.

06

Fleet Data vs. Individual VIN

Everything on this page reflects aggregated data across all Volvo C40 vehicles on the road — not any specific car. Two Volvo C40 vehicles of the same year can have very different histories: one may have been in three accidents and have an open recall; another may be clean. A VIN check gives you the individual car's history: accidents, title brands, odometer records, service history, and real-time recall status.

07

What Are NHTSA Investigations?

When NHTSA receives a pattern of related safety complaints, it opens a formal investigation. A Preliminary Evaluation (PE) is the first stage — NHTSA determines if a safety defect may exist. If evidence is strong, it escalates to an Engineering Analysis (EA), which can result in a mandatory recall. The Volvo C40 has 0 investigations on record (0 active). Investigations listed above may have already led to the recalls shown on this page.

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By state

Check a Volvo C40 by state

Title-branding rules, flood-damage exposure, and salvage laws vary by state. Run a free VIN check or explore state-specific vehicle history guidance before buying a used Volvo C40.

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Volvo C40 reliability — frequently asked questions

Is the Volvo C40 reliable?

Good. The Volvo C40 has 23 NHTSA owner complaints and 4 recall campaigns across model years. A commonly reported issue area is ELECTRICAL SYSTEM. Use year-level data as a pattern guide, then verify the exact car with a VIN check before purchase.

Which Volvo C40 years to avoid?

Years with the most NHTSA complaints: 2023 (23 complaints). Use these years as a shortlist for deeper inspection, and always run a VIN check on the exact vehicle before purchase.

What are the most common Volvo C40 problems?

Top reported issues: ELECTRICAL SYSTEM (6 complaints); STEERING (4 complaints); UNKNOWN OR OTHER (4 complaints).

Does the Volvo C40 have recalls?

Yes — 4 NHTSA recall campaigns have been issued for the Volvo C40. Check nhtsa.gov/recalls or run a VIN check to see if your specific vehicle has open recalls.

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